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Without doubt, forklift components would eventually wear out and require replacing. The choice of buying brand new components could become costly so one more idea is to purchase used parts. This could save a lot of money eventually. It is a great idea to acquire used forklift components which have been remanufactured. These parts will guarantee that you are getting components that will work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Remanufacturing worn out or broken parts is a less expensive way in general as opposed to rebuilding. With rebuilding components, just the components that are broken or worn out get changed, which means that other wearable components could break down soon after acquisition.
Remanufactured components are cleaned after being taken apart and have the unusable parts changed. This method can provide the best guarantee for second-hand parts. All wearable parts are replaced regardless of age or wear which is one more reason why reproduced components overall operate so much better. Whatever component within the part is brand new and this provides much longer life to the used part. Based on the lift truck parts that are being redone, the cleaning process and the complete remanufacturing process would vary.
Replacing and Testing Components
The engines are cleaned after a complete disassembly. Several engine components such as rings, pistons, spark plugs, filters, valves, and valve springs can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are pressure washed, disassembled and oven cleaned. A comprehensive examination is performed in order to check for any cracks. Bearings, bushings and seals are all replaced. Typically, the replacement parts utilized on transmission components meet OEM specifications.
Wearable components
A few forklift components like for instance the alternator, the water pump, torque converters, steer axles and the starter could be quite serviceable after worn components are replaced. The electronic control in the electric forklift is maintained by the control card. This particular card could likewise be reproduced with replacing all aged and worn out parts. Unlike various lift truck components the control card could only have the worn and aged components replaced.
OEM Specs
Remanufactured parts are thoroughly examined upon reassembly to guarantee they are in top condition prior to being sold. It is vital when acquiring remanufactured components to be sure they have undergone the proper testing and inspection procedures. On certain larger parts like for example steer axles, engines and transmissions, OEM specification replacement components should be used.
The lift truck dealer can guarantee that the components they have remanufactured meet the OEM specifications. This would also ensure the components meet industry standards. A lot of details go into remanufacturing used parts. This attention to detail offers more serviceability out of remanufactured components compared to the parts that were only rebuilt.