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Minnesota Excavator Parts - Excavators are instrumental for completing building projects on time and on budget. They are far more efficient compared to manual labor and can move heavy loads of dirt in mere minutes. These machines are used in landscaping, agricultural applications, road work and bridge work along with the construction industry. Excavators go by many names including diggers, mechanical shovels, 360-degree excavators and tracked models are often called trackhoes. There are many applications for excavators and their attachments including forestry, snow removal with snowplow attachments and a snowblower, material handling, river dredging, construction, brush cutting with a hydraulic saw and mower attachments, digging trenches, holes and foundations, mulching for forestry, working alongside a pile driver for driving piles, grading and landscaping, regular and open-pit mining, demolition work with hydraulic claw attachments and a breaker, drilling footings and for rock blasting with an auger attachment or hydraulic drill. An excavator is a type of heavy construction equipment that is comprised of specific parts. The dipper, boom, cab and bucket are situated on top of a rotating platform called the house. The house is located on top of an undercarriage that features either wheels or tracks. The steam shovels of yesterday have transformed into today’s excavators. The hydraulic excavating models rely on hydraulic fluid to finish all movement and functions. The linear actuation on the hydraulic cylinders makes them differ from cable-operated excavators that rely on winches or steel ropes. Excavator Models There are numerous sizes and models when it comes to hydraulic excavators. Tiny and compact models weigh approximately 2k lbs. while the largest models weigh in around 2m lbs. Modern hydraulic excavators rely on engine power to operate three hydraulic pumps as opposed to mechanical drivetrain operations. Two pumps deliver high-pressure oil for the accessories, swing motor, track motors and arms. A low-pressure third pump delivers power to pilot the spool valves. This setup enables less physical effort required for the operating controls. The three pumps that are in an excavator are often the two variable displacement piston pumps and the gear pump. These three pumps can be found in the excavator in numerous configurations depending on different manufacturer models. The House and the Undercarriage The house and the undercarriage make up the two main portions of the machine. The undercarriage is comprised of the tracks, track frame, the gears and the hydraulic motor that operates the blade tracks. The house consists of the operator cab, the counterweight, hydraulic oil tanks, fuel and the engine. The house and the undercarriage are connected via a pin. A hydraulic swivel located at the pin axis supplies high-pressure oils to the hydraulic motors’ tracks. This setup enables the machine to traverse 360 degrees freely. The house is available in a variety of configurations and is attached to the main boom. Mono booms are among the most common. This type features zero movement besides straight up and down. A knuckle boom is another option which allows it to move right and left in line with the machine. There is a hinge option located at the booms’ base to let it pivot up to 180 degrees independently to the house, usually on available on compact excavators. Triple articulated booms are also on the market. A dipper arm is attached to the end of the boom. This apparatus provides the required digging force to drag the bucket through the ground. The length of the stick is optional depending on whether breakout power or reach is necessary. Longer stick models are utilized for reach applications, while shorter sticks are used for breakout power situations. At the end of the stick, the bucket is attached. A mud bucket describes a large, wide capacity bucket that has a straight cutting edge used for leveling and cleanup or wherever teeth are not needed. General-purpose bucket designs commonly are used to break up hard ground and difficult rocks, with their side cutters and hardened teeth that are typically smaller and stronger. There are many different buckets of varying sizes for different applications. Numerous attachments can be used for ripping, lifting, cutting, boring, crushing, and more. Prior to the ‘90s, all excavating equipment came with a conventional counterweight that was suspended off of the back of the machine. This design enabled the machine to conquer more digging force and lifting capacity. This design was not ideal for working in confined locations. Today’s machines have been designed with the counterweight to stay in the width of the tracks for a much more user-friendly design. In excavators, there are two main kinds of control configuration to operate the bucket and the boom called the ISO and the SAE. These types of control configuration disperse the four top digging controls between two different x-y joysticks, enabling an experienced operator to have simultaneous control of all four functions. Some models have switches that enable the operator to choose which configuration they prefer. Hydraulic excavator jobs have surpassed bucket and excavation tasks. Many attachments including an auger, a grapple or a breaker have become common hydraulic powered attachments. Some models come with a quick coupler feature to increase efficiency while simplifying the attachment mounting process. Excavators often work beside loaders and bulldozers. Most of the compact-sized excavator models have wheels and a backfill or dozer blade. The horizontal dozer blade attaches to the machines’ undercarriage. It is commonly employed for leveling and pushing items into a hole. 8 Main Excavator Types There are eight main kinds of excavators including the dragline, long reach, crawler, bucket wheel, backhoe, steam shovel, skid steer and suction. Steam Shovel Steam shovels are one of the original types of excavators. They relied on steam energy while today’s models use electric or diesel motors. Steam shovels are similar to backhoes with the bucket or shovel facing away from the machine instead of facing it. This enables the operator to shove dirt away from the machine instead of pulling earth towards it. Steam shovels are popular for digging around objects that might interfere with a regular backhoe. Backhoe One of the most well-known types of excavators is backhoes. Backhoes contain a large bucket that extends from a boom or an arm and a wheeled track base. The bucket faces the operator cab and enables the operator to scoop earth toward the equipment. These machines come in multiple sizes including compact residential models suitable for backyard applications up to heavy-duty versions used in bridge building and dredging waterways. The more compact units are ideal for accessing smaller spaces and this offers a 200-degree swiveling range for digging close to the machine. Dragline Excavator Dragline excavators are designed similarly to a backhoe and include numerous lines and cables to support the bucket pulling motion. The dragline design enables operators to obtain a longer reach while digging deeper compared to a traditional backhoe. The boom and cables allow users to work over unstable or wet ground and where a traditional backhoe would not work. Skid Steer Excavators Skid steers are designed with their booms and buckets facing away from the operator. This engineering enables attachments to reach over the cab instead of around the cab. Skid steers are excellent in narrow areas and can easily negotiate tight turns thanks to this specific design. They are commonly employed for residential projects like site cleaning, digging pools and removing debris within limited space. Suction Excavator The suction excavator looks similar to a dump truck and relies on vacuum technology and a large hose to suck earth and rocks out of the ground. The material is moved back to the truck. This machine makes it safer to dig around underground pipes and equipment compared to regular backhoes. Crawler Excavators Crawlers run on two tracks and not wheels. These machines are used in construction and mining operations. Also called compact excavators, these machines rely on hydraulic power components to lift heavy soil and debris. The machine can travel down hills thanks to the chain wheel configuration that makes these machines excellent for difficult and hilly terrain. Crawlers are slower in speed compared to other models but offer superior balance, flexibility and stability. Long Reach Excavators The long reach excavator showcases lengthier boom and arm components. They are ideal for hard-to-reach areas. The extendable arm offers more than 100 feet of horizontal reach. These excavators are used in demolition applications and working over a body of water. Various attachments can be fixed to the arm to complete jobs such as cutting, crushing and shearing. Bucket Wheel Excavator These excavators function with a large front wheel with built-in buckets and shovels. As the wheel rotates, rocks and dirt are scooped up in the buckets. The material is transferred to a conveyor belt that is part of the machine. The belt transports the material into a bin that depending on the model, could be a part of the machine or separate.