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Lift truck batteries are sold in terms of amp-hour capacity, voltage, physical size, and connector location. The lift truck nameplate will state the right truck voltage, the maximum amp-hour capacity and the lowest battery weight. The forklift Operating Manual would likewise have the right battery information meant for the forklift.
There are two base type of electric forklift batteries: Flooded or Sealed. The "maintenance free" sealed battery also known as VRLA does not need any added water. Sealed batteries however use a chemical reaction to be able to maintain right fluid level throughout the life of the battery. A flooded battery requires water to be added often in order to ensure the right electrolyte level within the battery.
The majority of forklift can accommodate different battery sizes. The battery must be chosen to be able to fit in the size of the battery compartment. The majority of battery companies can offer a battery listing of correct sizes that are suggested for your specific lift truck.
With an electric forklift, the battery is used as the truck counterweight and the forklift capacity is based on the battery being a particular least weight. Adhere to the details specified on the lift truck nameplate in order to ensure you are utilizing a battery which meets minimum weight specified.
Batteries and chargers need to be exactly matched to the specific battery which is being charged. This will help guarantee that the charger has the correct amp-hour capacity to be able to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity must be with 10% of the amp-hour capacity of the battery so as to guarantee the most efficient charging. Prior to commencing the charging cycle, make sure the battery is first connected to the charger. Always check the battery details like for instance the amp-hour capacity, the battery weight and voltage with the information supplied on the battery nameplate.
Always check to be able to see if the exact kind of charger is being utilized to be able to charge the battery. Most of the newer chargers could safely charge various kinds of batteries and will thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for instance in order to charge just flooded batteries could be unsafe if used for sealed batteries and damage to both battery and charger would happen. It is a good habit to initially check the instruction plate on the charger to be able to be certain it can accept the type of battery you would like to charge.
Whenever handling flooded batteries, it is best to just add the required water as soon as the battery has been charged. This practice would prevent the spattering of electrolyte out of the battery while it is being charged.
Guidelines intended for improving the battery's life consist of: keep up the fluid levels for flooded batteries and keep all types of batteries spotless. Another rule to follow is as soon as charging the battery to full capacity; let it to rest for roughly an 8 hour period previous to using. Utilize an "equalizing" charge every 5th charge to be able to keep all cells topped up at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity before recharging.
There are numerous devices that could be placed on a lift truck in order to monitor the level of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator once the battery has been discharged. There are other straightforward gas gauge meters available also. Utilizing those monitoring gadgets will help avoid truck and battery damage from severely discharging the battery all through use.
